UA-22935236-26

Machine condition monitoring, vibrations

Vibration Analysis

The heart of predictive maintenance is a good vibration monitoring program. Combined with our other predictive tools, VibePro 8 provides an affordable alternative to the current offering of vibration tools on the market. Route data collection, onsite analysis and remote web-based vibration data analysis make this a powerful solution for any reliability maintenance program. VibePro 8 combines the simplicity of VibePro 7 with the flexibility of raw data collection and analysis.

Vibration analysis VibePro 8

Vibration analysis VibePro 8

Balancing

Unbalance is a leading cause of damage to rotating equipment. The stress overtime caused by imbalance leads to early failure and unnecessary downtime. Common causes of imbalance include: looseness, thermal changes, tooling changes, maintenance repairs, bent shafts, bowed shafts, and product build-up (found commonly in blowers, compressors, and fans). Imbalance can also be an indicator of old equipment caused by corrosion or erosion of the bearings, rotors, or seals.

Vibration balancing

Vibration balancing

Shaft Alignment

Misalignment is one of the top conditions that lead to machine failure. Misalignment occurs when the centre lines of two rotating shafts are not co-linear. Misalignment destroys bearings, seals, couplings, rotors, and shafts.

Misalignment of the driving and driven shaft in a machine adds stress forces to the shaft, which are transferred through the shaft to the bearings, seals, etc. These forces work against all of these components to reduce the productive life of the machine.

GTI AlignPro is a rugged, reliable and repeatable shaft alignment solution. Designed to operate on the iPad platform, this new offering from GTI Predictive Technology is the perfect addition to any VibePro or reliability maintenance program. GTI AlignPro offers an innovative, step-by-step, responsive interface with live moves, 3D-animations and wide touch screen which simplifies the alignment process and reduces the time it takes to complete each alignment.

AlignPro Datasheet

AlignPro includes:

  • Horizontal Shaft Alignment
  • Vertical Shaft Alignment
  • Soft foot measurement
  • Live horizontal and vertical moves
  • 40Minimum Turn
  • Complete reporting
  • Wireless Bluetooth operation

2-Axis Machine Level For IPad

GTI’s Machine Level is a 2-axis precision digital level that simultaneous displays two-dimensional plane angles, effectively simplifying and resolving the hurdles of taking angles ‘one axis at a time’ (what used to be a tedious & time-consuming task of trial-and-error).

2-Axis Machine Level For IPad

2-Axis Machine Level For IPad

Specifications:

  • Measuring range from 0° ~ ±20.000° Single-Axis; 0° ~ ±10.000° Dual-Axis
  • Resolution of 0.001° (≤18µm/M)(0.0002 in/Ft.)
  • Accuracy: ± 0.001° at 0° to 2.000°; ± 0.003° at other angles
  • Digital colour graphic display of dual angles
  • Enable USB external power source
  • VibroMeter display real-time vibration graph
  • AngularMeter display real-time angle graph
  • Basic PC Sync software USB connection (5 Meters) to a device for remote data display
  • Professional PC Sync Software USB connection to a device for remote data logging (Optional)
  • Wireless Bluetooth Class 1 connection (approx. 30 Meters) from PC to device (optional)
  • Operating temperature at -10°C to +50°C

Wireless Online Condition Monitoring

VibePro 24/7 is the most advanced turn-key wireless solution for continuous asset vibration and wear monitoring. An unlimited number of wireless motes are managed by a rugged central base station to acquire data for intelligent trending. All machine data is collected from one place reducing the need for route collection. The standard VibePro 24/7 mote contains an advanced 3-axis acceleration and a temperature sensor which sets a new standard for frequency bandwidth while maintaining outstanding sensitivity. The VibePro 24/7 hardware is designed for demanding environments and is easy to install, enabling a minimal time investment to implement a complete monitoring solution. An expanded antenna selection makes VibePro 24/7 suited for long-range data collection tasks. Through the VibePro web app, asset condition and predictive data are available from any internet-connected device, anywhere in the world – 24/7.

 

Bearing Guardian

Bearing Guardian monitors any area of concern on your CNC machine tool or fixture using USB vibration sensors. Bearing Guardian supports multiple monitoring modes including vibration thresholds, bearing health, and fault detection.

Vibration Specialists Asia